Rail transition walkway base before and after its refurbishment by Alliance
Blog · Projects · 4 min

Three refurbishments, before and after: rail, bakery, aluminum

16 rail transition walkway bases, one industrial bakery shaping plate and 55 transport racks for aluminum extrusions, put back into service by our team.

A worn part doesn't always mean replacing the whole piece of equipment. Often, the damaged parts can be replaced, a part can be rebuilt new, or it can be repaired and repainted, then put back into service. Here are three recent examples, in photos.

1. Transition walkway bases — rail industry

At a rail carrier, 4 platforms each rest on 4 transition walkway bases that support a rail: 16 bases in all. Over the years they had become covered in rust, the paint was peeling and a crack was visible at the corner of the bearing plate.

What we did: on all 16 bases, the damaged parts were replaced with new parts, then the bases were repainted. They support the rail again, bolted in place.

Before: rusted and cracked base. After: base refurbished, painted red, with the rail bolted on
Left, the base before the work: rust and a crack. Right, the same base refurbished, with the rail in place.

2. Shaping plates — industrial bakery

In an industrial bakery, stainless steel shaping plates are used every day. The original plate was scratched across its whole surface and showed weld tacks along the edges.

What we did: we fabricated a new stainless steel plate with a clean folded edge to replace the old one. In food plants, a smooth surface and clean edges make cleaning easier; we explain why in our article on polished stainless steel and sealed welds.

Before: scratched shaping plate with visible welds. After: new stainless steel plate fabricated by Alliance
The old shaping plate, left, and the new plate fabricated by Alliance, right.
Close-up: the edge of the old plate with its weld tacks, then the folded edge of the new plate
The edge of the old plate, with its weld tacks, and the folded edge of the new plate.

3. Transport racks for aluminum extrusions

In an aluminum extrusion plant, stackable racks are used to move the profiles. Worn and rusted, they needed to be refurbished.

What we did: all 55 racks were repaired, repainted with high-temperature paint, then delivered to the client.

Before: worn and rusted transport rack. After: rack repaired and repainted with high-temperature paint
Left, a worn rack; right, a repaired and repainted rack, ready to go back into production.

Do you have a worn part?

Send us a photo with the quote form, or call us at 438-357-8800. We'll tell you whether the part can be repaired, rebuilt new, or is better replaced.

Photos: Alliance Maintenance Industrielle. Clients are not named.